background

WELD THIN SHEET METAL WITH CONFIDENCE

First-of-its-kind online interactive metal shaping course—simplify welding thin sheet metal and eliminate burn-throughs and warping!

LEARN. WATCH. MASTER

Hi,

My name is Jordan Bennett, I’m a self-taught metal fabricator. I have over 20 years of experience through trial, error, and persistence. 4WDs and hot rods have been my canvas. My goal is simple. I want to share all the metal-shaping knowledge I’ve gained, so the tips, tricks, and techniques I’ve learned can live on and inspire others.

background

Past Builds.

Scratch built 1930's race car

Built by Bennetts

F100

Built by Bennetts

1931 Ford Roadster

Built by Bennetts

What's unique about this course!

Live demonstrations

Your opportunity to ask questions as I guide you through a live demonstration of welding thin sheet metal.

Zoom Calls

Interactive video calls with myself to explore your challenges and what you're currently building.

Module learning

Self-paced, comprehensive video modules on welding thin sheet metal and all it's challenges.

Community

Course participants will get access to the Bennetts Online Community forum. Connect, share, and get your questions answered anytime.

background

Jordan Bennett

"Over the last 20 years, I've made many mistakes welding thin sheet metal. I'm no master fabricator, but I've dedicated countless hours to honing my craft. Back then, I didn't have the option to learn these skills online. I learnt the long & hard way. This 1-week course changes that. I'm passionate about sharing my sheet metal knowledge with those eager to learn and improve."

What you'll learn!

Module 1: Tools & materials for success

  • Overview of essential tools for thin sheet metal welding
  • Introduction to materials: Aluminium / steel (different gauges)
  • Understanding MIG & TIG welding and when to use them

Module 2: Setup & fitment techniques

  • Preparing your workspace
  • Fitment fundamentals & techniques
  • Clamping techniques
  • Marking & measuring for accuracy

Module 3: Welding thin sheet metal

  • Step-by-step welding techniques for thin sheet metal (MIG & TIG)
  • Overcoming common challenges - Preventing & managing burn-throughs - Minimising & addressing warping
  • Planishing welds: Restoring shape & smoothness post weld

Module 4: Finishing techniques for smooth metal finish

  • Grinding & sanding: Tools (machine / hand) & techniques for finishing welds
  • Blending weld seams
  • Metal conditioning and preparation for paint or polish

Interested in mastering the challenges of welding thin sheet metal?

Please enter your email below. We will update you on the course release date and other info.

FAQ's

Copyright © 2025 Bennetts Customs Co